There are many types of magnet shapes, whether regular or special, but they all have sizes. They are processed by magnet manufacturers according to the drawings provided by customers. Some netizens asked what are the reasons for the unqualified size of magnets? This is the editor An analysis of some common causes.
1. Manufacturing process errors
When manufacturing magnets, errors can occur during the cutting, forming, grinding, or machining of the material. These errors can cause the magnet dimensions to not meet specifications. For example, the machine operator may not have set up or calibrated the machine correctly, or the material may have been damaged during processing. Squeeze or stretch, causing dimensional changes.
2. Material issues
Using substandard magnetic materials or materials with high impurity content may result in substandard magnet dimensions.
3. Problems with processing tools and equipment
Using heavily worn or improperly maintained tools and equipment can result in uneven machining, which affects the size of the magnet.
4. Mold accuracy problem
There are problems such as tolerance inconsistency, wear and deformation in the mold, which lead to dimensional deviations of the molded products, mainly for magnets that need to be molded.
5. Quality control issues
Lack of strict quality control measures can lead to magnets with substandard dimensions entering the market. Quality control includes inspection, measurement and testing to ensure that products meet specifications.
6. The salesperson or production scheduler got the dimensions wrong.
This also happens from time to time. For example, the salesperson enters the wrong dimensions into the system, and the production department produces according to the wrong dimensions.
Solving the problem of substandard magnet dimensions often requires careful quality control and quality assurance steps, which may include re-examining every aspect of the manufacturing process and calibrating measuring equipment to ensure
Material quality, etc., the ultimate goal is to ensure the production of magnet products with qualified dimensions.
